Manufacturing doesn't stop for warnings.
It stops when something breaks that shouldn't have.
Your machines were never digitally alive enough to prevent it.
Conveyor fails Tuesday at 2 AM.
By the time someone notices, the line has stopped for four hours. Work orders are created after failures, never before. At $532K per hour, every unplanned stop is a six-figure event.
60% of a tech's day is finding things.
Technicians spend over 60% of their time on non-productive tasks — searching for tools, parts, and information instead of doing productive maintenance work. The wrench exists. Nobody knows where.
Every tool accounted for before flight line opens.
ITAR requires traceable records for every defense article. Non-compliance carries criminal penalties up to $1M per violation. A missing tool on the flight line is not an inconvenience — it is a grounding event.
15 systems. Zero agreement on what's real.
CMMS, SCADA, BMS, spreadsheets, tool cribs, MRO warehouse — none of them share a single operational truth. Every system has a different version of what is happening on the floor right now.
The gap is not more sensors. It is that your machines, tools, and parts were never digitally alive — they cannot report condition, trigger their own work orders, or hand themselves to an AI that acts before the failure.
THE VIAANIX APPROACH
Five steps. From invisible operations to autonomous intelligence.
Viaanix does not add a layer on top of your existing tools. We replace the fragmented stack underneath with a single operational system that every team runs on.
Connect & Locate
Deploy IoT SimpleLink® sensors and RTLS anchors across your facility. Every asset — machines, tools, forklifts, WIP carts, MRO parts — gets a digital identity with real-time location. Indoor, outdoor, yard-to-shop-floor.
3 assets flagged for attention
Normalize
Ingest data from 200+ device vendors, legacy PLCs, SCADA, BMS, and environmental sensors into a single normalized data layer. No rip-and-replace. Your existing equipment stays. The data just finally talks to each other.
Vendor protocols: 14 | Unified: ✅
Digitalize
Every asset gets a live digital record — identity, location, condition, maintenance history, calibration status, custody chain. Not a static database entry. A living, updating, rule-aware digital twin that the entire organization shares.
Rules: 3 active | Alerts: 1 open
Orchestrate on ArgusIQ™
Run your entire operation on one platform. ArgusIQ™ includes built-in CMMS, work orders, ticketing, dashboards, knowledge base, and configurable rules engine. No more juggling five systems.
Teams online: Maint (8) Ops (12)
Automate with AI and Orchestration
Ask Argus answers operational questions in plain language against your live data. ArgusForge lets your team build new workflows in days without writing code. ArgusAI runs the full AI stack on-premises — inside your walls, air-gapped if required.
REAL-WORLD OUTCOMES
These are the plays running on ArgusIQ™ right now.
You'll recognise your floor in these. Each play is a specific operational scenario — not hypothetical, not aspirational.
“Station 5 has been the bottleneck since 6 AM. It's now 10 AM. Nobody noticed until the walk.”
The Scene
It's Tuesday morning. The assembly line feels sluggish but nobody can tell you why. A floor walk reveals WIP backing up at Station 5 — but the backup started at 6 AM and it's now 10. Four hours of throughput erosion that nobody noticed.
With Viaanix
RTLS tracks WIP cart dwell times at every station. ArgusIQ™ flagged "Station 5 dwell time up 30%" at 6:12 AM. By 6:20, the system had auto-allocated an additional crew member. The backup cleared before first break.
What Does Not Happen
Four hours of silent throughput erosion. A shift meeting to diagnose what everyone already felt. A blame conversation about why nobody noticed.
Bottleneck detection time reduced from hours to minutes. Auto-response in under 10 minutes.
⚡ Auto-action: Crew +1 assigned to Station 5 at 06:20
“The wrench didn't walk off. But it's been missing for four hours. That stops today.”
The Scene
Second shift starts. Three technicians need Torque Wrench W-123 — it's calibrated for the precision work on Line 7. Nobody can find it. Radio calls go around. Forty minutes later, someone finds it in Bay 4.
With Viaanix
W-123 checks in and out of zones automatically via RTLS. The supervisor saw "W-123 overdue — last seen Bay 4" before second shift even clocked in. Every movement is logged for chain-of-custody compliance.
What Does Not Happen
The radio call circus. The 40-minute search. The compliance gap when an out-of-calibration tool gets used because nobody checked the sticker.
Tool search time reduced significantly. 100% chain-of-custody for every calibrated instrument.
🔒 DP-004: Calibration expired. WO #4932 created.
“Your machine knew it was going to fail. It just couldn't tell anyone. Now it can.”
The Scene
It's 2 AM. Motor M-12 on Line 4 exceeds its thermal threshold. The night shift operator doesn't notice — they're monitoring 40 machines. By 6 AM, the bearing has seized. Total downtime: 4 hours. Cost: north of $2 million.
With Viaanix
ArgusIQ™ detected bearing temp at 94°C (limit: 85°C) at 02:14. Work Order #48231 auto-created. Replacement bearing reserved. On-call Tech Rodriguez notified. Resolved at 03:41. Line down 0 minutes.
What Does Not Happen
The 6 AM surprise. The parts scramble. The 4 hours of downtime. The Monday morning debrief about why nobody saw it coming.
Condition-triggered work orders replace calendar-based guessing. Measurable reduction in unplanned maintenance events.
Line status: RUNNING | Intervention: preemptive
“You own that part. You paid for it. Now find it in three seconds, not thirty minutes.”
The Scene
A pump fails on Line 6. The technician knows the replacement is somewhere in the MRO crib — a 15,000 sq ft warehouse with 40,000 SKUs. Thirty minutes later, they find it. The pump cost $180. The downtime cost $266,000.
With Viaanix
The technician asks ArgusIQ™: "Where is Pump P-307?" Answer: Aisle 4, Shelf B. Two in stock. When stock drops below reorder point, a purchase requisition auto-creates.
What Does Not Happen
The warehouse scavenger hunt. The line sitting idle while someone searches. The stockout nobody noticed until the failure.
Parts located in seconds. Auto-replenishment prevents stockouts.
“Every tool. Every calibration date. Every audit trail entry. Automatic.”
The Scene
An ISO auditor asks for calibration history for torque wrenches used on Line 7 last quarter. The quality manager opens three spreadsheets and a filing cabinet. Two tools have gaps. One was used six days past calibration expiry.
With Viaanix
When a tool's calibration window expires, ArgusIQ™ locks it out of use, creates a work order for recalibration, and logs the event. No technician can use an out-of-calibration tool. The auditor gets one report: every tool, every date, every entry.
What Does Not Happen
The spreadsheet archaeology. The "six days past expiry" gap. The audit finding.
Zero calibration lapses — automatic lockout on expiry. Full audit trail for ISO 9001 / AS9100.
“Every entry logged. Every permit verified. Every rescue team alerted. Before the hatch opens.”
The Scene
A technician approaches a confined space for routine maintenance. The paper permit is signed, but nobody verified that atmospheric monitoring is active. The rescue team is on lunch.
With Viaanix
ArgusIQ™ checks: Is the permit active? Is atmospheric monitoring live? Is the rescue team on standby? All verified automatically via RTLS personnel tracking. If any condition fails, entry is blocked.
What Does Not Happen
The entry without verification. The rescue team gap. The permit that existed on paper but not in practice.
Digital permit-to-work replaces paper-based tracking. Entry blocked if safety conditions not met.
“Every station has what it needs before the shift starts — not thirty minutes after.”
The Scene
First shift starts. Station 3 needs a kitting cart with 14 components. The cart arrives — but it's missing the gasket set. Twenty minutes later, the gasket arrives. Three stations downstream are now delayed.
With Viaanix
RTLS tracks kitting carts as they're assembled in staging. ArgusIQ™ verifies each cart against the BOM before it leaves the staging zone. If the gasket set is missing, the system flags it and dispatches a runner before the cart reaches the line.
What Does Not Happen
The incomplete kit reaching the line. The radio call to the warehouse. The cascade delay through three downstream stations.
Kitting accuracy verified automatically via RTLS zone detection.
“The failure that didn't happen — because the system saw it three weeks ago.”
The Scene
Conveyor C-3 on Line 2 has been running fine. Vibration readings are nominal. But ArgusIQ™ has been trending vibration, temperature, and current draw for weeks. The pattern matches the failure signature from Motor M-08 last quarter.
With Viaanix
ArgusIQ™ flags the pattern match and schedules a bearing replacement during the next planned window. Ask Argus explains: "Conveyor C-3 bearing wear pattern matches Motor M-08 failure from Q4. Recommended action: replace bearing within 14 days. Confidence: 87%."
What Does Not Happen
The Friday night seizure. The emergency call-out. The weekend overtime. The Monday morning production recovery.
Failures predicted days or weeks in advance. Interventions scheduled during planned windows.
“Full operational intelligence. Zero data leaves the perimeter.”
The Scene
An aircraft maintenance depot needs predictive analytics on engine components, real-time location of every tool on the flight line, and AI-assisted troubleshooting. Every vendor requires cloud connectivity. The conversation always ends at the same wall.
With Viaanix
ArgusAI deployed on-site: full ArgusIQ™ + Ask Argus + predictive maintenance — running entirely inside the secured perimeter. Zero cloud dependency. Zero data egress.
What Does Not Happen
The vendor conversation that ends at "but we need cloud access." The manual workarounds. The gap between what's possible and what's permitted.
Full AI stack running air-gapped — no internet required. Deployment compatible with ITAR data handling.
Data egress: ZERO
“Every piece of government-furnished property — tagged, tracked, and audit-ready. Always.”
The Scene
DCMA audit day. The auditor asks for location and custody chain for 47 GFP items. The property administrator opens spreadsheets, binders, and calls the warehouse. Four items can't be located. The 45-day corrective action clock starts.
With Viaanix
Every GFP item has a digital identity in ArgusIQ™ — RTLS location, NSN, CAGE code, custody chain with timestamps. The auditor gets one report: 1,847 items, 100% tracked, zero findings. Disposition reporting to PIEE generates on demand.
What Does Not Happen
The binder archaeology. The missing items. The custody gap. The 45-day corrective action. The payment withholding threat.
Continuous GFP compliance — not just at audit time. Automated reporting to PIEE.
“What happened on Line 4 last night? Ask Argus knows — and it shows you the proof.”
The Scene
The plant manager arrives Monday morning. Something happened on Line 4 overnight. Getting the full story means calling the night shift lead, pulling sensor logs, checking the CMMS. Forty-five minutes of detective work before the 9 AM meeting.
With Viaanix
"Ask Argus: what happened on Line 4 last night?" The answer comes in seconds — Motor M-12 exceeded thermal threshold at 02:14. WO #48231 auto-created. Tech Rodriguez resolved at 03:41. Line down 0 minutes. Sensor history attached.
What Does Not Happen
The 45-minute detective session. The phone calls. The meeting where nobody has the full picture.
Operations questions answered in seconds, not hours. Every answer includes source data.
“Mission capable rates updated live. Not in a weekly spreadsheet compiled by hand.”
The Scene
A depot commander needs to report equipment readiness to higher command. Clerks compile work order data, parts availability reports, and inspection logs into a spreadsheet. It takes two days. By submission, the data is stale.
With Viaanix
ArgusIQ™ aggregates equipment status, parts availability, and maintenance backlog into a real-time readiness score. Parts shortages are flagged before they impact mission capability. Maintenance backlogs prioritized by readiness impact.
What Does Not Happen
The two-day spreadsheet compilation. The stale data. The parts shortage nobody sees until the readiness number drops.
Real-time readiness visibility replacing manual reporting. Maintenance backlog prioritized by mission impact.
THE PLATFORM IN ACTION
This is what your operation looks like when every asset is digitally alive.
Live telemetry, condition monitoring, predictive maintenance, and AI — running across production lines, tool cribs, MRO warehouses, and secured facilities. One Operating System.
Line 1
88min
Line 2
76min
Line 3
42min
Line 4
91min
Line 5
28min
Line 6
82min
40,247 SKUs tracked | Last sync: 4 sec ago
THE FOUNDATION FOR WHAT COMES NEXT
Your automation roadmap starts with operational truth.
Autonomous mobile robots, AGVs, AI scheduling, and M2M workflows all need the same thing: a system that knows what every asset is, where it is, and what state it's in. That system is ArgusIQ™ — and it's already running.
Autonomous Material Delivery
AMRs and autonomous forklifts need real-time asset location to know where to pick up and deliver. RTLS + ArgusIQ™ provides task assignment, routing, and verification. The AMR doesn't guess — it knows.
Autonomous Quality Inspection
Vision systems and sensor arrays mounted on autonomous platforms inspect parts at every station. ArgusIQ™ routes the inspection path based on RTLS-tracked WIP flow and triggers hold-and-release workflows.
M2M Workflow Orchestration
CNC completes a part. ArgusIQ™ detects completion. AGV dispatched. Part arrives at quality station. Inspection runs. Results logged. If passed, part moves to next assembly — all without human routing.
Predictive Task Routing
Ask Argus analyzes historical flow data, current floor state, and equipment condition to predict where the next bottleneck will form — and pre-routes resources to prevent it.
Every autonomous system you will deploy in the next five years needs the infrastructure you can build with Viaanix today. RTLS is the foundation. ArgusIQ™ is the brain. The rest follows.
THE BOTTOM LINE
Measurable gains. Hard dollars saved or made.
Unplanned Downtime
Tool Accountability
PM Compliance
MRO Stock Accuracy
WHY VIAANIX
Not another vendor. A different foundation.
One System, Not Fifty Tools
CMMS, RTLS vendor, spreadsheets for tool tracking, a separate work order system, and a dashboard for leadership. We replace that entire stack with ArgusIQ™. One system, one team, one truth.
Built for Where You Actually Work
Most platforms are built for offices and retrofitted for industrial environments. Our hardware and connectivity are designed for harsh floors, outdoor yards, MRO warehouses, and secured buildings.
AI That Knows Your Operation
Ask Argus answers questions about your assets, work orders, and floor — grounded in your live operational data. ArgusAI brings that intelligence fully on-premises for air-gapped facilities.
The Foundation for Autonomy
AMRs need asset location. AGVs need routing data. AI scheduling needs live operational truth. The system you build with Viaanix today is the infrastructure your automation roadmap requires.
Deployment Options
Cloud
Fully managed SaaS. Fastest path to value.
Private Cloud
Your cloud, your network, our platform.
On-Premise
Inside your firewall, full control.
Air-Gapped (ArgusAI)
Zero internet. Full intelligence. Defense-grade. CMMC and ITAR compatible.
The operation you've been trying to run is closer than you think.
Every outcome on this page — automatic work orders, real-time asset location, zero-surprise maintenance, AI that answers your questions against your live data — is running at operations like yours right now. The difference is not technology. It is a decision to stop managing operations with the same fragmented stack that created the problems in the first place.